Isuzu Rodeo/Rodeo Sport Factory Workshop Manual

Welcome to the Isuzu Rodeo and Rodeo Sport Factory Repair Manual. This manual is designed for owners, mechanics and technicians, providing complete maintenance, diagnostics and repair of the Isuzu Rodeo / Rodeo Sport models.

🚗 Supported models:

Isuzu Rodeo (4-door SUV) Isuzu Wizard

Isuzu Rodeo Sport (2-door, formerly Amigo)

Model years: 1991–2004

Engines: 2.2L, 2.6L, 3.1L Diesel, 3.2L V6, 3.5L V6

Transmissions: Manual and automatic (including 4L30-E)

This manual is a complete technical resource to enable repairs and maintenance to be performed in accordance with Isuzu manufacturer standards.

• Isuzu All Models Factory Workshop Manual>>

Isuzu Rodeo General Information Download
Isuzu Rodeo Heating, Ventilation and Air Conditioning Download
Isuzu Rodeo Steering Download
Isuzu Rodeo Suspension Download
Isuzu Rodeo Driveline/axle Download
Isuzu Rodeo Brakes Download
Isuzu Rodeo Engine Download
Isuzu Rodeo Transmission Download
Isuzu Rodeo Body and Accessories Download
Isuzu Rodeo Restraints Download
Isuzu Rodeo Control System Download

Isuzu Rodeo Sport General information Download

Isuzu Rodeo Sport Heating, Ventilation & Air Conditioning Download

Isuzu Rodeo Sport Steering Download

Isuzu Rodeo Sport Suspension Download

Isuzu Rodeo Sport Driveline/axle Download

Isuzu Rodeo Sport Brake control system Download

Isuzu Rodeo Sport Engine Download

Isuzu Rodeo Sport Automatic Transmission Download

Isuzu Rodeo Sport Lighting systeme Download

Isuzu Rodeo Sport Seat belt system Download

Isuzu Rodeo Sport Cruise control system Download

⚙️ Engine:

Increased oil consumption (especially 3.2L and 3.5L V6)

Causes: worn piston rings, crankcase ventilation (PCV), carbon deposits.

Symptoms: blue smoke, drop in oil level between changes.

Timing belt breakage without warning

Especially important for engines with an interference design (e.g. 3.2L DOHC).

Consequences: bent valves, damaged pistons.

Engine overheating

Causes: radiator leaks, water pump, sticking thermostat.

Occurs on all petrol and diesel modifications.

🔌 Electrical:

Alternator failure

Often accompanied by a flashing charge lamp or sudden loss of power.

Instrument cluster malfunctions and floating fuel level readings

ABS system failures

Often associated with failure of wheel speed sensors or wiring.

⚠️ Transmission:

4L30-E automatic transmission: jerks, shift delays, overheating

Causes: ATF aging, dirty filter, solenoids problems.

Regular oil change is recommended every ~40,000 km.

Knocking when shifting from P to D or R (on rear-wheel drive models)

Possible play in the universal joints or loosening of the cardan.

🛞 Suspension and body:

Squeaks and knocks in the rear suspension (springs, stabilizer bushings)

Especially on old Rodeos with high mileage.

Frame corrosion (especially the rear part, near the shock absorber mounts)

Common in regions where roads are treated with reagents.

❄️ Interior and climate:

Air conditioning malfunctions (compressor or freon leaks)

Often ineffective cooling or no cooling at all.

Stuck heater/air conditioning flaps

• Use high-quality oil and change it regularly.
• Check the condition of the timing belt and drive belts.
• Flush the cooling system every 2-3 years.
• Monitor the condition of the wiring and connectors under the body.